Upload blast site photos for instant AI-powered segmentation. Identify rock fragments, equipment, and blast patterns automatically.

• SAM3 AI model
• Drag & drop upload
• Prompt-based segmentation
• Export annotated images

Calculate power draw and sizing for vertical tower mills (VTMs). Four power models, installed database, and auto mill recommendation.

• Bond, Nitta, M&J, Radziszewski models
• 77 installed VTM database
• Auto mill recommendation
• Power model comparison

Interactive SAG mill operating envelope. Morrell (1993) and Austin (1990) power models with motor capability curves.

• Morrell & Austin power models
• Motor capability envelope
• 7 charge combination curves
• Metric & imperial units

Input any single comminution test parameter and auto-derive 7 related ore properties using 33 regression equations from 2,799 samples.

• 26 bidirectional equations
• 8 comminution parameters
• R² quality classification
• Range validation warnings

Estimate comminution circuit specific energy using Bond's Third Law with Rowland correction factors (EF1–EF7). Multi-stage crushing, rod milling, and ball milling.

• Bond's Third Law (W = 10Wi[1/√P - 1/√F])
• Rowland correction factors EF1–EF7
• Multi-stage energy breakdown
• Power & installed capacity

Predict SAG mill circuit specific energy using three methods: Morrell SMC/CEET, SAGDesign SGi, and Bond equivalent. Integrates with ore property database for testwork-based estimation.

• Morrell SMC/CEET model (Mic, Mih)
• SAGDesign SGi-based estimation
• Bond equivalent cross-check
• Ore property database lookup

Select the right SAG mill size (diameter x length) for a given ore and throughput target. Iterates standard mill dimensions using Morrell and Austin power models, ranked against 800+ installed SAG/AG mills.

• Automatic D x L sizing from throughput
• Morrell & Austin power cross-check
• 800+ SAG/AG mill database validation
• Ranked alternatives with utilization scoring

Select the right ball mill size (diameter x length) for a given ore and throughput target. Uses Bond energy with Rowland corrections and Morrell power model, validated against 1,568 installed ball mills.

• Bond energy with Rowland EF3/EF5/EF7 corrections
• Morrell power model cross-check
• 1,568 ball mill database validation
• Ranked alternatives with utilization scoring

Gyratory and jaw crusher selection with throughput and power verification. Bond crushing energy model with catalog of 14 standard primary crusher sizes.

• Gyratory & jaw crusher selection
• Bond crushing energy verification
• 14 standard crusher models
• Capacity vs CSS visualization

Standard and shorthead cone crusher selection for secondary and tertiary crushing. Bond crushing energy model with catalog of 13 HP/MP series crusher sizes.

• Standard & shorthead selection
• Bond crushing energy verification
• 13 HP/MP series models
• Capacity vs CSS visualization

Model open and closed circuit HPGR configurations with screen or air separator classification. Iterative circuit convergence with pass-by-pass energy breakdown.

• Open & closed circuit configs
• Screen & air separator split
• Pass-by-pass energy breakdown
• Recirculation load calculation

Size stirred mills (Vertimill, IsaMill, HIGmill, TowerMill) for regrind applications using Bond and Morrell Mih energy models. Validated against 193 installed stirred mills from 4 vendors.

• Bond & Morrell Mih energy models
• 4 vendor catalogs (25 models)
• 193-mill validation database
• Similar installation matching

Calculate total comminution circuit specific energy across all stages. Compare 7 circuit configurations (SABC, SAB, 2CB, 3CB, HPGR+BM, SS-HPGR, ABC) using Bond, Morrell, and empirical models.

• 7 circuit configurations
• Bond, Morrell & empirical models
• Stage-by-stage energy waterfall
• Total power & installed capacity

Size hydrocyclones using Plitt (1976), Nageswararao (2004), and Arterburn (1976) models. Compare d50c, cyclone count, and efficiency curves across models.

• Plitt (1976) model
• Nageswararao (2004) model
• Arterburn method sizing
• Multi-model comparison & overlay

Analyse SAG/AG mill discharge behaviour using Morrell slurry hold-up, Mitchell aperture classification, pebble port models, and SDV comparison across 9 reference mills.

• Morrell slurry hold-up model
• Mitchell aperture classification
• Pebble port discharge model
• 9 reference mill comparisons

Population balance SAG/AG mill simulator with binary ore tracking. JK breakage model, grate classification, and iterative steady-state convergence. Based on Stange (1996) with Bueno (2010) validation.

• Population balance steady-state
• Binary ore mass tracking
• JK Pendulum breakage model
• Grate + pebble port classification
• 7 published case presets

Dual surface/body breakage model for AG/SAG mill ore characterisation. Separates low-energy surface damage from high-energy body fracture with energy threshold zones. Based on Larbi-Bram (2009) PhD, JKMRC.

• Dual surface + body breakage
• Energy threshold zones (Es, Eb)
• Multi-impact conditioning
• 4 published ore presets
• Sensitivity analysis

Mechanistic power model for vertical stirred mills (tower/screw and pin types) based on Jankovic (1999). 7 power components with media velocity model and Janssen pressure distribution.

• Tower mill (screw) & pin mill models
• 7 mechanistic power components
• Janssen pressure distribution
• Speed sensitivity analysis
• 6 mill presets (lab → industrial)

Mechanistic SAG mill model based on Carvalho (2013): DWT breakage, Tavares fracture energy, damage accumulation, appearance function, and mill power draw (Morrell + Austin).

• DWT breakage model (Eq. III-13)
• Tavares fracture energy distribution
• Tavares-King damage accumulation
• Napier-Munn appearance function
• Morrell & Austin power models

N-component population balance SAG/AG mill simulator. Extends Stange (1996) binary model to any number of ore types with independent JK breakage parameters. Based on Bueno et al. (2010).

• N-component ore tracking
• Independent JK breakage per ore
• Population balance steady-state
• Grate + pebble port classification
• Per-component product PSD